Belleville Washer Manufacturers in Mumbai, India

plain-wahsers-manufacturer-in-india

Fasteners LLP, a pioneering name in the industry, as a manufacturer of Belleville Washers. Our commitment to excellence and precision engineering has established us as leaders in providing superior-quality washers that cater to diverse industrial needs.

What are Washers?

Washers are small, flat, and thin discs used to distribute the load of a threaded fastener, such as a bolt or a nut, over a wider area. They are essential components in preventing surface damage, reducing friction, and ensuring secure fastening in various applications.

What are Belleville Washers?

Belleville Washers, also known as conical spring washers or disc springs, are unique in their design and functionality. Their distinctive conical shape allows for excellent spring characteristics, offering a high load in a small space. These washers are manufactured by stacking several conical-shaped discs on top of each other, enabling them to absorb shock, compensate for thermal expansion, and maintain tension in assemblies under dynamic loads.

Dimensions and Specifications of Belleville Washers

Table 1: Dimensions of Belleville Washers

Inner Diameter (ID)	Outer Diameter (OD)	Thickness
10mm	20mm	1.5mm
15mm	30mm	2mm
20mm	40mm	2.5mm

Table 2: Specifications of Belleville Washers

Material	Maximum Load Capacity	Working Temperature Range
Stainless Steel	5000N	-200°C to 300°C
Carbon Steel	3000N	-50°C to 200°C
Alloy Steel	6000N	-100°C to 400°C

Key Features of Belleville Washers

1. Shock Absorption: These washers excel in absorbing and mitigating shock and vibrations, safeguarding machinery and components from damage due to sudden impacts or oscillations.

2. Uniform Distribution of Load: Their design ensures an even distribution of force, preventing localized stress points and enhancing the longevity of the assembly.

3. Temperature Resistance: Available in various materials, Belleville Washers can withstand extreme temperatures, making them suitable for applications in both high and low-temperature environments.

4. Fatigue Resistance: They exhibit remarkable resistance to fatigue, maintaining their performance and structural integrity even under cyclic loading conditions, thereby prolonging their operational lifespan.

5. Quick Installation: Their simplicity in design and ease of use allow for quick and straightforward installation, reducing assembly time and enhancing operational efficiency.

6. Customization: Manufacturers offer customization options in terms of material selection, dimensions, and load capacities, catering to specific application needs.

7. Maintenance-Free: Once installed correctly, Belleville Washers typically require minimal to no maintenance, contributing to overall cost-effectiveness.

8. High Durability: Engineered for durability, these washers are built to withstand harsh environmental conditions and repetitive loading, ensuring long-term reliability.

9. Precise Load Deflection: They provide predictable and precise load deflection characteristics, offering consistent performance in critical applications where accuracy is paramount.

10. Compliance with Standards: Many Belleville Washers meet industry standards and regulations, ensuring quality and reliability in compliance with specific requirements.

Applications of Belleville Washers

Belleville Washers find wide-ranging applications across industries:

Aerospace: They are utilized in aerospace engineering for shock absorption, vibration damping, and maintaining tension in critical components.

Automotive: These washers are employed in suspension systems, clutch assemblies, and braking mechanisms to ensure reliable performance under varying loads.

Oil & Gas: Belleville Washers play a crucial role in valves, pumps, and pressure systems, handling extreme pressures and temperature differentials.

Industrial Machinery: They are used in heavy machinery, compressors, and stamping applications to maintain preload and compensate for thermal expansion.

Materials Available in Belleville Washers

Fasteners LLP offers Belleville Washers in various materials to suit specific application requirements:

Stainless Steel: Known for corrosion resistance and durability, making them suitable for harsh environments.

Carbon Steel: Offering excellent strength and affordability for general-purpose applications.

Alloy Steel: Providing enhanced strength and performance under high-stress conditions.

At Fasteners LLP as a supplier of Belleville Washers, our commitment to quality, precision engineering, and customer satisfaction drives our production. Contact us to explore our wide range of Belleville Washers and discover the perfect solution for your industrial needs.

Belleville Washers

Useful Link

Contact Us